Sludge thickening dewatering process of various sludge types

STP typically requires sludge dewatering prior to final disposal of sludge/biosolids, or as a prelude to further processing or stabilization. Since the dewatering process has significant differences in reducing the moisture content of the sludge, the final sludge treatment method usually has a significant impact on the dewatering process that is most suitable for a particular STP. The effect is also the characteristics of the sludge that needs to be dewatered; that is, whether the sludge is raw or digested, whether the sludge contains WAS or whether the sludge has previously thickened. For raw sludge, the freshness of the sludge will have a significant impact on dewatering performance (sewage sludge is more difficult to dewater than fresh raw sludge).

filter press and Sludge Thickening Tank

A reasonable design basis for sludge production value should be established. Instead of actual sludge production data, an overall plant mass balance should be provided to account for sludge generation for each process unit process, including the liquid and solid series and the effect of the recycle stream on the main liquid system process.

Table 1 shows the solids capture for various sludge thickening and dewatering process methods, the solids concentrations typically achieved, the energy requirements and the appropriate final disposal schedule. The solids concentration shown in the table assumes that the sludge has been properly regulated. Designers should be aware that dephosphorization chemicals (ie, alum or ferric chloride) reduce the allowable solids loading rate of the dewatering equipment and produce a lower cake solids concentration than without phosphorus removal. This is expected due to the additional sludge load caused by the chemical sludge and its potentially lower initial concentration.

Table 1 – Sludge Thickening Methods and Performance with Various Sludge Types
Thickening Method Sludge Type Expected Performance
Centrifugation Waste Activated with Polymer 8-10% TS and 80-90% Solids
Capture with Basket Centrifuges;
4-6% TS and 80-90% Solids
Capture with Disc-nozzle Centrifuges;
5-8% TS and 70-90% Solids
Capture with Solid Bowl Centrifuges.
Gravity Belt Thickener (GBT) Waste Activated with Polymer 4-8% TS and ³ 95% Solids Capture
Rotary Drum Thickener (RDT) Waste Activated with Polymer 4-8% TS and ³ 95% Solids Capture
Gravity Raw Primary 8-10% TS
Gravity Raw Primary and Waste Activated 5-8% TS
Gravity Waste Activated 2-3% TS (Better results reported for oxygen-rich activated sludge)
Gravity Digested Primary Digested Primary and Waste Activated 8-14% TS
Dissolved Air Flotation (DAF) Waste Activated (Not Generally Used for Other Sludge Types) 4-6% TS and 95% Solids Capture With Flotation Aids

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