Silica sand washing plant equipment and process

Washed sand is construction sand that is obtained after the natural silica sand is washed by a silica sand washing plant and meets the construction standards of various places. Both artificial sand and natural sand contain certain impurities. If such sand is used for the construction of the project, it will result in a strong degree of engineering. Therefore, it is necessary to use the sand washing machine equipment to clean the impurities in the prepared sand to complete various construction requirements.

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Working principle

Washing sand recycling machine working principleAfter the natural silica sand is classified and filtered by the screening equipment, the qualified products flow into the spiral sand washing machine through the launder or the pipeline. It is fully cleaned, soaked and broken by a screw mixer (for larger muddy and extra-large effect), sandstone is fully separated from impurities and mud.

Fine sand and muddy water are deposited in the tail of the spiral washing, and the recovery of fine sand is achieved through a concentration and recovery device. Then the coarse and fine sand enters the wheel washing machine at the same time for secondary cleaning to achieve complete separation of the sediment.

Then the coarse sand is lifted into the high-frequency dewatering sieve feed end by the impeller of the wheel washing machine, and the overflow mud water flows into the high-frequency dewatering sieve water tank through the pipeline and then is recycled into the high-frequency dewatering sieve through the concentration and separation device. The vibration of the sieve is dehydrated, and finally, the sandstone is cleaned, recovered, dehydrated and discharged.

Features

The zero-washing production line for silica sand washing is a system solution for the problems of dry piles, tailwater purification, dry waste discharge, and other issues. The silica sand washing plant mainly includes screening, cleaning, dehydration, fine material recovery, solid-liquid separation, sludge dewatering, and other aspects. The material is effectively screened, washed and dewatered throughout the system. Save resources and reduce water consumption. The entire production line has excellent continuous working performance and convenient maintenance. Long service life, easy to move and excellent effect. At the same time, it ensures no pollution and meets environmental protection requirements.

Silica sand washing plant

Equipment needed for silica sand washing plant

Sieve: It can be used with a circular sieve or a roller sieve.
Sand washing and recycling machine: Through the sand washing and recycling machine, the washing, dehydration and recovery of the material under the sieve after the sieve is obtained by the circular vibrating screen.

In order to meet environmental requirements, it is possible to install a concentration tank and a filter press to achieve tail water purification.

Concentration tank: Separation of mud and water by concentration and sedimentation to achieve tail water purification.
Filter press: The sludge from the concentrated tank is pressed into a mud cake by a filter press to achieve sludge dewatering and dry heap.

 

Sand washing and recycling machine

Sand washing and recycling machine

Advantages of silica sand washing process

(1) Extracting the fine material in the raw material slurry firstly can effectively reduce the load of the subsequent equipment and reduce the type of the equipment, thereby achieving the purpose of small investment and small floor space, reducing wear and tear on the equipment and prolonging the service life.

(2) The fine sand recovery machine has reasonable waterway design, including backwater regulation and overflow regulation, which makes the recovery effect of the whole machine more ideal. The internal structure of the concentration tank is designed according to the principle of fluid dynamics, fully considering turbulence and settlement. In other aspects, in the case of the same amount of processing, the volume is smaller, and the amount of flocculating agent is more economical; the filter press adopts fully automatic program-controlled pulling plate technology, and a pressure gauge and an overpressure protection reflux device are installed at the feeding port, which is effective. The protection device components and the filter cloth do not work under overload conditions.

(3) Patent design, reasonable process, optimized structure, water and mud after treatment can meet national environmental protection requirements.

Specifications -

Model Feed size (mm) Imp diameter (mm) Screen size (mm) Spiral diameter (mm) The amount of sand released (t/h) Secondary separation machine power (kw) weight (kg) Dimensions (mm) with pump and motor
DS-LX09-26-1530J ≤10 2600 1500*3000 920 40-120 yes 66.5 11560 14550*5710*4150
DS-2LX09-30-2442J ≤10 3000 2400*4200 920*2 80-180 yes 129 21450 16220*6670*4500
DS-2LX09-30-2448J ≤10 3000 2400*4800 920*2 80-180 yes 129 21860 16850*6670*4500
DS-LX11-30-1836J ≤10 3000 1800*3600 1120 80-150 yes 104.5 18030 14580*5542*4500
DS-LX11-30-1842J ≤10 3000 1800*4200 1120 80-150 yes 104.5 18450 15200*5860*4500
DS-2LX11-36-3048J ≤10 3600 3000*4800 1120*2 150-250 yes 172 35800 17681*8090*4500

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